Aceretech's ATE series of twin-screw extrusion pelletizing machine is used for recycling PET bottle/sheet/film flakes, regular solid polymer flakes, and polymer compounding.
1. Precise temperature controlling. NO hydrolyzing. NO yellowing.
2. IV reduction less than 0.06 dl/g ( tested based on clean and dried PET flakes)
3. ATE co-rotating twin screw extrusion machinery combines a variety of cutting systems, such as water strands cutting system, die surface cutting system and underwater cutting system.
4. PET pelletizing output capacity: 300kg/h, 500kg/h, 1000kg/h, 1500kg/h, 2500kg/h (tested based on flakes of average size 6mm).
Simple design, user-friendly operation.
Siemens original motors, ABB/Schneider converts.
Celduc solid relay, Gefren pressure sensors, Omron Temperature controllers, LS air switch.
Lower investment cost for a high quality and durable machine.
Low energy consumption, High output capacity.
Usual delivery time: 60 days.
Engineers are available to do commissioning work abroad.
|Machine size||Dia. of screw(mm)||L/D||Screw speed Max.（rpm）||Torque per shaft(Nm)||
Reinforcement and compounding, such AS PP, PA, PBT, ABS, AS, PC, POM, PPS, PET with glass fiber or carbon fiber filler;
Mixing alloy, such as PC + ABS, PA+ ABS, CPE+ ABS, PP+ EPDM, PA+ EPDM, PP+ SBS, etc.
Filling and compounding, such as PE, PP, EVA and calcium carbonate, talcum powder, titanium oxide pigment and carbon black;
Cable materials, such as LDPE, HDPE, LLDPE, MDPE sheath materials, insulation materials; Radiant cross-linked cable material, etc.
Filling and compounding, such as PE, EVA filled with calcium carbonate, talc powder, titanium dioxide and carbon black;
Mixed alloy, such as PC + ABS, PA + ABS, CPE + ABS, PP + EPDM, PA + EPDM, PP + SBS, etc.
LDPE, HDPE, LLDPE, MDPE sheath materials, insulation materials;
Radiation cross-linking material, coated optical fiber cable material, heat shrinkable pipe material, PPR pipe material, PR cross-linking pipe material;
Thermoplastic elastomers, such as TPR, TPU;
Master batch, such as PE, ABS, PS, EVA, etc.
Flame retardants, such as ABS, EVA, etc.
Degradable plastics, such as PE, PP and PS, etc.
Reactive extrusion, such as continuous reactive extrusion of PUR, PA, POM, PEI, PC, PMMA, PBT and PPS, vulcanization, crosslinking, grafting and elongation chains.
PVC cable material, plastic shoe material, coil material, medical material;
Low smoke and halogen-free materials or low halogen flame retardant materials;
EVA material screen, PE and EVA color masterbatch, etc.
1. High-speed mixer
2. Screw loader
3. Gravity feeding system
4. ATE twin-screw extruder
5a. Water strands pelletizing system
5b. Water-ring pelletizing system
5d. Die-face hot cutting system
6. Products silo
7. Quantitative packaging scale
ATE series parallel twin screw extruder is driven by motor, torque distribution gearbox, processing part, temperature control device, mold part and downstream grain cutting system.
ATE twin screw extruder adopts the principle of modular design and standardized production of components, so as to present stable and reliable performance.
With the principle of modularization, ATE series extruding machines can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque levels, there are two types of ATE extruders: basic type and efficiency type.
ATE co-rotating twin screw extrusion machinery combines a variety of cutting systems, such as water strands cutting system, die surface cutting system and underwater cutting system.
Relay control and PLC control are both used in ATE electrical control system. All key electrical components are European branded to ensure significant stable performance of the control system.
Screw loader for loading dried flakes up into the extruder. Screw Loader to load PP flakes into extruder’s feeding hopper. Loading motor power: 2.2 kw. Conveying pipe made with stainless steel material, pipe inner thickness is 2mm, pipe diameter is 102mm.
Special design. No blockage. With ABB/Schneider inverter.
Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.
System program remote monitoring and transmission system,bluetooth both are available for ACS-Pro system realizing functions of remote monitoring and information transmission.
Screw diameter: 71 mm. L/D = 40 Main drive motor: AC 132 Kw. Speed controlled by ABB/Schneider inverter. Rotary speed of extruder: 60～600rpm Processing section (barrels and screw elements).
Can watch the working state of the machine.
Cast copper heater.Heating power: 36kw, equip with 1.1kw heating blower.
Material of input and output pipes is stainless steel. Manual valves to adjust flowing rate of cooling water; solenoid valves are to control opening and closing of cooling water flowing in.
This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.
A regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. the requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
Die-face water ring pelletizing system set as the standard granulating method in ACSS-HTM system. Self-adjusting pelletiziin head for the best granulate quolity and long uptime thanks to consistently correct blades oressure. RPM of rotatory blades is automatic based on melt extruding pressure.
Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
Final output: plastic particles.